P2681 – Engine Coolant Bypass Valve Control Circuit / Open

P2681 Possible Causes

  • Faulty engine coolant bypass valve
  • Engine coolant bypass valve harness is open or shorted
  • Poor electrical connection in engine coolant bypass valve circuit

How to Fix Code P2681

Check the “Possible Causes” listed above. Visually inspect the related wiring harness and connectors. Check for damaged components and look for broken, bent, pushed out, or corroded connector pins.

Possible Symptoms

Engine light on (or service engine soon warning light)

P2681 Meaning

The cabin heater coolant control valve regulates the flow of engine coolant into the cabin heater loop based on engine coolant temperature and ambient temperature conditions. The cabin heater coolant control valve has two positions: Bypass or Link. In Bypass position, the coolant in the engine loop and heater loop is separated and in Link position, the coolant flows through both loops. The valve movement is controlled by a PWM signal. A 50% duty cycle is a normal duty cycle. A 75% duty cycle represents a valve commanded to Link position. A 25% duty cycle represents a valve commanded to Bypass position. The cabin heater coolant control valve uses an internal position sensor that sends a signal to the hybrid powertrain control module to determine the valve position.

When the engine coolant temperature heats up, a valve learning procedure takes place. The hybrid powertrain control module 2 commands the valve to Link position and records the voltage returning from the position sensor. The hybrid powertrain control module 2 then commands the valve to Bypass position and records the voltage returning from the position sensor. The voltage values in Link and Bypass positions must be within calibrated ranges…

P2682 – Engine Coolant Bypass Valve Control Circuit Low

P2682 Possible Causes

  • Faulty engine coolant bypass valve
  • Engine coolant bypass valve harness is open or shorted
  • Poor electrical connection in engine coolant bypass valve circuit

How to Fix Code P2682

Check the “Possible Causes” listed above. Visually inspect the related wiring harness and connectors. Check for damaged components and look for broken, bent, pushed out, or corroded connector pins.

Possible Symptoms

Engine light on (or service engine soon warning light)

P2682 Meaning

The Powertrain Control Module (PCM) monitors the engine coolant bypass valve control circuit. The PCM sets the OBDII code when the engine coolant bypass valve control circuit is outside factory specifications.

P2683 – High Engine Coolant Bypass Valve Control Circuit

When the check engine light comes on and code P2683 appears, it indicates a problem with the engine coolant bypass valve. This fault can affect the vehicle’s performance and should be diagnosed quickly. Discover the possible causes, symptoms, and solutions to repair this error code.


Possible Causes of Code P2683

Several factors can trigger code P2683:

  1. Faulty Bypass Valve – A mechanical failure or blockage can prevent it from functioning normally.
  2. Electrical Problem – The valve’s wiring harness may be open or short-circuited, disrupting the signal sent to the PCM.
  3. Poor Connection – Damaged connectors, corroded, or loose pins can interrupt the circuit.

Symptoms of Code P2683

Common signs include:

  • Check engine light on (or “Service Engine Soon” message).
  • Engine overheating if the valve does not regulate the coolant properly.
  • Decreased engine performance due to poor coolant circulation.

How to Diagnose and Repair Code P2683?

  1. Visual Inspection
    • Check the wiring harness and connectors associated with the valve.
    • Look for bent, corroded pins, or damaged wires.
  2. Electrical Test
    • Use a multimeter to check the circuit’s continuity.
    • Check the valve’s resistance to detect a short circuit or internal failure.
  3. Replacement or Repair
    • If the valve is faulty, replace it with a part that meets manufacturer specifications.
    • Clean or replace damaged connectors to ensure a good electrical connection.

Conclusion

Code P2683 indicates a malfunction in the engine coolant bypass valve circuit. A thorough inspection of the electrical system and the valve itself will identify the fault and restore proper engine operation. If you are unsure of the procedure, consult a professional mechanic to avoid any risk of overheating or engine damage.

Need additional help? Leave a comment or contact an automotive diagnostics expert for precise troubleshooting.

P2684 C Actuator Power Supply Voltage Circuit / Open

How Severe is This DTC?

The severity here is generally moderate. Since there are multiple code descriptions, you should be cautious when diagnosing. Appropriate service data will be necessary. If this happens to be a transmission code in your case, you certainly want to repair it as soon as possible. Daily use of a vehicle with an active transmission code is a risk we do not want to take.

What Are Some Symptoms of the Code?

Symptoms of a P2684 diagnostic code may include:

  • Poor shifting
  • Lack of torque
  • Stuck in gear
  • Check Engine Light (CEL) on
  • Overall poor driving
  • Limited output power
  • Poor fuel consumption
  • Abnormal engine speed/RPM

What Are Some Common Causes of the Code?

Causes of this P2684 fault code may include:

  • Corroded wire causing high resistance – P2685
  • Internal ECM issue causing excessive supply voltage – P2686
  • Water intrusion
  • Melted/broken connector(s)
  • Short to power
  • General electrical issue (e.g., charging system problem, bad battery, etc.)

What Are the Diagnostic and Troubleshooting Steps for P2684?

The first step in the troubleshooting process for any malfunction is to check Technical Service Bulletins (TSBs) for known issues with the specific vehicle.

Advanced diagnostic steps become very vehicle-specific and may require the appropriate advanced equipment and knowledge to operate accurately. We include the basic steps below but refer to a repair guide specific to the year/make/model/drivetrain for steps tailored to your vehicle.

Basic Step #1

How you approach your diagnosis will depend on your make and model and the symptoms you are experiencing. But generally, the first thing to do is clear the codes with your scanner and drive the vehicle until it becomes active again. If it does, after locating the correct circuit/harness we are working with, inspect it for any damage. It might be routed under the vehicle where road debris, dirt, ice, etc., can damage the circuits below. Repair any open and/or rubbed wires if present. Additionally, it would be a good idea to inspect the involved connectors. You can disconnect them to inspect the pins for any bent or damaged pins that could cause electrical issues. Sometimes, high resistance in a circuit can cause excessive heat. To the point that it can burn through the insulation! This would be a good sign that you have found your problem.

NOTE: Always solder and wrap damaged wires. Especially when they are exposed to the elements. Replace connectors with OEM ones to ensure proper electrical connections.

Basic Step #2

Locate your actuator using your service information. Sometimes these can be accessed from the outside. If that is the case for you, you can check the integrity of the actuator itself. The desired values involved in this test vary widely, but make sure to have your multimeter and service manual on hand. Always use proper test pin connectors to avoid unnecessary damage to connections. If the recorded values are outside the desired range, the sensor may be considered faulty and should be replaced with a new one.

Basic Step #3

Take a look at your ECM (Engine Control Module) and TCM (Transmission Control Module) for any obvious damage. Sometimes they are located in a spot that can trap water and cause corrosion. Any green powder present should be considered a red flag. A licensed technician should take over from here given the complexity of ECM diagnosis.

This article is strictly for informational purposes only, and technical data and service bulletins for your specific vehicle should always take priority.

P2685 Low C Actuator Power Circuit

How Severe Is This DTC?

The severity here is generally moderate. Since there are multiple code descriptions, you should be cautious when diagnosing. Appropriate service data will be needed. If this happens to be a transmission code in your case, you certainly want to repair it as soon as possible. Daily use of a vehicle with an active transmission code is a risk we do not want to take.

What Are Some of the Symptoms of the Code?

Symptoms of a P2685 diagnostic code may include:

  • Poor shifting
  • Lack of torque
  • Stuck in gear
  • Check Engine Light (CEL) on
  • Overall poor driving
  • Limited output power
  • Poor fuel consumption
  • Abnormal engine RPM/speed

What Are Some Common Causes of the Code?

Causes of this P2685 fault code may include:

  • Corroded wire causing high resistance
  • Water intrusion
  • Melted/broken connector(s)
  • Short to power
  • General electrical issue (e.g., charging system problem, bad battery, etc.)

What Are the Diagnostic and Troubleshooting Steps for P2685?

The first step in the troubleshooting process for any malfunction is to check Technical Service Bulletins (TSBs) for known issues with the specific vehicle.

Advanced diagnostic steps become very vehicle-specific and may require the appropriate advanced equipment and knowledge to operate accurately. We include the basic steps below but refer to a repair guide specific to the year/make/model/drivetrain for steps tailored to your vehicle.

Basic Step #1

How you approach your diagnosis will depend on your make and model and the symptoms you are experiencing. But generally, the first thing to do is clear the codes with your scanner and drive the vehicle until it becomes active again. If it does, after locating the correct circuit/harness we are working with, inspect it for any damage. It might be routed under the vehicle where road debris, dirt, ice, etc., can damage the circuits below. Repair any open and/or rubbed wires if present. Additionally, it would be a good idea to inspect the involved connectors. You can disconnect them to inspect the pins for any bent or damaged pins that could cause electrical issues. Sometimes, high resistance in a circuit can cause excessive heat. To the point that it can burn through the insulation! That would be a good sign that you have found your problem.

NOTE: Always solder and wrap damaged wires. Especially when they are exposed to the elements. Replace connectors with OEM ones to ensure proper electrical connections.

Basic Step #2

Locate your actuator using your service information. Sometimes these can be accessed from the outside. If that is the case for you, you can check the integrity of the actuator itself. The desired values involved in this test vary widely, but make sure to have your multimeter and service manual on hand. Always use proper test pin connectors to avoid unnecessary damage to connections. If the recorded values are outside the desired range, the sensor may be considered faulty and should be replaced with a new one.

Basic Step #3

Take a look at your ECM (Engine Control Module) and TCM (Transmission Control Module) for any obvious damage. Sometimes they are located in a spot that can trap water and cause corrosion. Any green powder present should be considered a red flag. A licensed technician should take over from here given the complexity of ECM diagnosis.

This article is strictly for informational purposes only, and technical data and service bulletins for your specific vehicle should always take priority.

P2686 – High C Actuator Supply Circuit

How severe is this DTC?

The severity here is generally moderate. Since there are multiple code descriptions, you should be cautious when diagnosing. Appropriate service data will be necessary. If this happens to be a transmission code in your case, you certainly want to repair it as soon as possible. Daily use of a vehicle with an active transmission code is a risk we do not want to take.

What are some of the symptoms of the code?

Symptoms of a P2686 diagnostic code may include:

  • Poor shifting
  • Lack of torque
  • Stuck in gear
  • Check Engine Light (CEL) on
  • Overall poor driving
  • Limited output power
  • Poor fuel consumption
  • Abnormal engine speed/RPM

What are some common causes of the code?

Causes

of this P2686 fault code may include:

  • Water intrusion
  • Melted/broken connector(s)
  • Short to power
  • General electrical issue (e.g., charging system problem, bad battery, etc.)

What are the diagnostic and troubleshooting steps for P2686?

The first step in the troubleshooting process for any malfunction is to check Technical Service Bulletins (TSBs) for known issues with the specific vehicle.

Advanced diagnostic steps become very vehicle-specific and may require the appropriate advanced equipment and knowledge to operate accurately. We include the basic steps below but refer to a repair guide specific to the year/make/model/drivetrain for steps tailored to your vehicle.

Basic Step #1

How you approach your diagnosis will depend on your make and model and the symptoms you are experiencing. But generally, the first thing to do is clear the codes with your scanner and drive the vehicle until it becomes active again. If it does, after locating the correct circuit/harness we are working with, inspect it for any damage. It might be routed under the vehicle where road debris, dirt, ice, etc., can damage the circuits below. Repair any open and/or chafed wires, if present. Additionally, it would be a good idea to inspect the involved connectors. You can disconnect them to inspect the pins for any bent or damaged pins that could cause electrical issues. Sometimes, high resistance in a circuit can cause excessive heat. To the point that it can burn through the insulation! That would be a good sign that you have found your problem.

NOTE: Always solder and wrap damaged wires. Especially when they are exposed to the elements. Replace connectors with OEM ones to ensure proper electrical connections.

Basic Step #2

Locate your actuator using your service information. Sometimes these can be accessed from the outside. If that is the case for you, you can check the integrity of the actuator itself. The desired values involved in this test vary widely, but make sure to have your multimeter and service manual on hand. Always use proper test pin connectors to avoid unnecessary damage to connections. If the recorded values are outside the desired range, the sensor may be considered faulty and should be replaced with a new one.

Basic Step #3

Take a look at your ECM (Engine Control Module) and TCM (Transmission Control Module) for any obvious damage. Sometimes they are located in a spot that can trap water and cause corrosion. Any green powder present should be considered a red flag. A licensed technician should take it from here given the complexity of ECM diagnosis.

This article is strictly for informational purposes only, and technical data and service bulletins for your specific vehicle should always take precedence.

P2687 – Fuel Heater Control Circuit / Open

Error Code P2687: Problems and Solutions

Meaning of Code P2687

Code P2687 is associated with the fuel feed heater.

The Powertrain Control Module (PCM) monitors the control circuit of this component. If the fuel feed heater control signal falls outside factory specifications, the PCM triggers error code P2687.

Possible Symptoms

  • Check engine light on (or “service engine soon” warning light).

Possible Causes

  • Faulty fuel feed heater.
  • Open or shorted heater wiring harness.
  • Poor electrical connection in the fuel feed heater circuit.

How to Fix Code P2687?

  1. Check the possible causes mentioned above.
  2. Visually inspect the wiring harness and associated connectors.
  3. Look for damaged components (burned, cracked wires, melted insulation).
  4. Examine connectors for broken, bent, pushed out, or corroded pins.
  5. Test wiring continuity and circuit voltage using a multimeter.
  6. Replace the fuel feed heater if necessary.

If the problem persists after these checks, it is recommended to consult a professional for a thorough diagnosis.

P2688 – Fuel Heater Low Control Circuit

P2688 Possible Causes

  • Faulty fuel feed heater
  • Fuel feed heater circuit open or shorted
  • Poor electrical connection in fuel feed heating circuit

How to Fix Code P2688

Check the “Possible Causes” listed above. Visually inspect the related wiring harness and connectors. Check for damaged components and look for broken, bent, pushed out, or corroded connector pins.

Possible Symptoms

Illuminated engine light (or service engine soon warning light)

P2688 Meaning

The Powertrain Control Module (PCM) monitors the fuel feed heater control circuit. The PCM sets the OBDII code when the fuel feed heater control circuit is outside factory specifications.

P2689 – High Fuel Heater Control Circuit

P2689 Possible Causes

  • Faulty fuel feed heater
  • Fuel feed heater circuit open or shorted
  • Poor electrical connection in fuel feed heating circuit

How to Fix Code P2689

Check the “Possible Causes” listed above. Visually inspect the related wiring harness and connectors. Check for damaged components and look for broken, bent, pushed out, or corroded connector pins.

Possible Symptoms

Illuminated engine light (or service engine soon warning light)

P2689 Meaning

The Powertrain Control Module (PCM) monitors the fuel feed heater control circuit. The PCM sets the OBDII code when the fuel feed heater control circuit is outside factory specifications.

P268A – Fuel Injector Calibration Not Learned/Programmed

Meaning of Code P268A

Code P268A is a specific code for modern diesel systems, related to an injector flow rate programming error. It indicates that the calibration information stored in the ECM (Engine Control Module) and the GPCM (Glow Plug Control Module) is not synchronized or is missing. This data is crucial for regulating the amount of fuel injected into each cylinder.

Technical Context:

  • Diesel injectors are individually calibrated with an IQA number (Injector Quantity Adjustment), which defines their precise flow rate.

  • These IQA numbers are recorded in the ECM and GPCM during manufacturing or after replacing an injector, ECM, or GPCM.

  • If the modules do not communicate properly, the vehicle cannot adjust the fuel flow, leading to performance and emission issues.


Common Symptoms

  • 🚨 Engine light on (MIL or Check Engine).

  • 🐌 Loss of power or delayed response to acceleration.

  • 💨 Excessive exhaust smoke (black or white).

  • Unstable idle or abnormal vibrations.

  • High fuel consumption.


Possible Causes

  1. Missing or incorrect programming:

    • After replacing an injector, the ECM, or the GPCM, the IQA numbers were not recalibrated.

  2. Communication problem between modules:

    • Damaged wiring harness between the ECM and GPCM.

    • Oxidized connectors, bent pins, or open circuits.

  3. ECM or GPCM failure (rare).

  4. Faulty injector: Unreadable or corrupted IQA number.


Diagnostic and Repair Procedure

Step 1: Visual Inspection

  • Check the wiring harness and connectors between the ECM and GPCM:

    • Look for cut wires, corrosion, or improperly engaged connectors.

    • Clean the pins with contact spray and repair any damage.

Step 2: Verifying IQA Numbers

  1. Use an advanced diagnostic tool (e.g., ODIS for Volkswagen, Delphi DS150E).

  2. Access the injector programming data in the ECM and GPCM.

  3. Compare the IQA numbers:

    • If the data is missing or inconsistent → Proceed with reprogramming.

Step 3: Injector Reprogramming

  1. If the ECM and GPCM are communicating:

    • Reset the IQA numbers via the diagnostic tool following the manufacturer’s steps.

  2. If the modules are not communicating:

    • Manually retrieve the IQA numbers engraved on each injector (often as a barcode or label).

    • Enter them manually into the ECM and GPCM.

Step 4: Post-Repair Test

  • Clear the P268A code and perform a complete drive cycle.

  • Verify that the engine light does not reappear and that performance is optimal.


Key Solutions

  • 🔧 Mandatory reprogramming after any replacement of an injector, ECM, or GPCM.

  • 🔌 Use manufacturer-compatible tools: Generic tools may not support this function.

  • 📋 Keep the IQA numbers: Note them down before removing the injectors to facilitate reprogramming.


Special Cases

  • On Volvo, Renault, or Ford vehicles: Code P268A may be related to an SCR system calibration issue. Also check the NOx sensors if the code persists.

  • On diesel trucks: GPCM failure is more common due to harsh operating conditions.


Important Tips

  • ⚠️ Do not ignore this code: Poor injector calibration can damage the particulate filter (DPF) or the catalyst.

  • 🔍 Consult a professional if the necessary diagnostic tools are not available.

  • 📚 Refer to the specific repair manual for the model for IQA values and exact procedures.

Note: On some vehicles, an ECM software update can resolve communication bugs with the GPCM.