What is the Circuit Range of the Charge Air Cooler Temperature Sensor?
Fault code P007B is an OBD-II generic powertrain code indicating a problem with the circuit range of the Charge Air Cooler Temperature (CACT) sensor in Bank 1. This code applies to many vehicles with turbochargers (such as Ford, Chevrolet, VW, Audi, Toyota), but specific diagnostic procedures may vary by manufacturer and model.
Role of the Sensor and Turbocharger
A turbocharger forces air into the engine to increase engine power. It consists of a turbine driven by exhaust gases and a compressor that draws in air. To cool this compressed air (to increase its density), a charge air cooler (intercooler) is used.
The Charge Air Cooler Temperature (CACT) sensor measures the air temperature at the intercooler outlet. The PCM (Powertrain Control Module) uses this data, often comparing it with other temperatures (intake air, coolant), to optimize engine operation and assess the cooler’s efficiency.
Note: The CACT may be integrated with the Manifold Absolute Pressure (MAP) sensor.
Symptoms of Code P007B
The severity of this code is moderate. Symptoms may include:
- Illuminated check engine light
- Reduced performance and lack of power
- Poor fuel economy
- Transition to limited performance mode
- Disabled diesel particulate filter (DPF) regeneration function
Possible Causes of Fault Code P007B
- Failed CACT sensor
- Wiring issues (short circuit, open circuit, loose connector)
- Clogged or damaged charge air cooler
- Rare PCM failure
How to Diagnose and Repair Code P007B
⚠️ Caution: This procedure is general. Always refer to the manufacturer-specific diagnostic diagrams for the vehicle in question for accurate repairs.
1. Visual Inspection
Inspect the sensor, its connector, and related wiring. Look for signs of corrosion, damage, or loose connections. Also check the physical condition of the charge air cooler and its ducts. If damage is found, repair it, clear the code, and test.
2. Testing the Sensor and Circuit
A. Testing with a Diagnostic Tool: Use a scan tool to monitor the CACT data. Disconnecting the sensor connector should cause the displayed value to drop sharply. Then short-circuit the connector pins; the display should show a very high temperature. This indicates the circuit and PCM are functioning, suggesting a sensor failure.
B. Sensor Resistance Test: With the engine off, remove the sensor and measure the resistance (in ohms) between the two pins. Start the engine and observe the value: resistance should gradually decrease as the engine warms up. If the resistance does not decrease or is inconsistent, replace the sensor.
3. Checking the Electrical Circuit
A. Reference Voltage (5V): With the ignition on, measure the voltage at the reference voltage terminal of the sensor connector. You should see approximately 5 volts from the PCM. If not, check for continuity between the connector pin and the PCM pin to detect an open circuit.
B. Ground: With the engine off, check for continuity between the ground pin of the connector and the PCM ground pin, and between the PCM ground and chassis ground. Lack of continuity indicates an open circuit that should be repaired.
4. Checking the PCM
If all other checks are good but the 5V supply from the PCM is absent, the PCM may be faulty. However, this cause is rare.
Conclusion and Call to Action
Code P007B can often be resolved by replacing a faulty CACT sensor or repairing damaged wiring. If the diagnostic procedure is beyond your skill level, consult a professional mechanic for accurate diagnosis and guaranteed repairs.